For civil engineers, having access to quality, high-performance concrete is essential to build successful projects that last. As such, having a reliable and efficient concrete batching plant can be of great benefit. In this blog article, we will explore the world of concrete batching plant and their benefits for civil engineers, discussing how they can help plan and execute successful projects.
When working on a civil engineering project, concrete is one of the most important materials that you will use. It is strong, durable, and versatile, making it ideal for a wide range of applications. In order to ensure that your projects are successful, it is essential to have access to quality concrete. One of the best ways to ensure this is to have your concrete batching plant.
A concrete batching plant is a facility where concrete is manufactured in batches. This allows for the mass production of concrete, which is then supplied to construction sites. Having your concrete batching plant can be of great benefit for several reasons.
First of all, it can help to improve the quality of the concrete that you are using. When you have your concrete batching plant, you can have greater control over the ingredients that are used and the manufacturing process. This can lead to a higher quality product that is more durable and fit for purpose.
Secondly, having your concrete batching plant can help to reduce costs. Rather than having to purchase concrete from a third-party supplier, you can manufacture it yourself. This can lead to significant savings, which can then be passed on to the customer.
Finally, having your concrete batching plant can help to improve the efficiency of your project. When you have your concrete, you can have it delivered to the site when you need it, rather than having to wait for a concrete supplier to deliver it. This can help to keep your project on schedule and within budget.
Overall, having your concrete batching plant can be of great benefit to civil engineers. It can help to improve the quality of the concrete, reduce costs, and improve the efficiency of the project. If you are working on a civil engineering project, it is worth considering investing in a concrete batching plant.
Concrete Batching Plant Types
There is different categorization for concrete batching plants. Depending on the method of batching, the possibility of moving one location to another, fixed batching plants, can be commonly identified categories.
Let’s discuss each type of plant in detail.
Stationary Concrete Batching Plants
As the name implies, the stationary batching plants are not movable and generally located to cover a certain area or a project. With the following requirements, we build the stationary concrete mixing plant.
- High demand for concrete. This could be an area where there is no place to get adequate concrete supply within a reasonable time and rate.
- If there is a very large site that needs a larger volume of concrete. Having a doing concrete batching at the site will be much easier to cater to the demand for the construction.
- It is also very easy when concrete batching is done at the side, concreting can be planned independently without depending on the other party. Construction can be carried out without much difficulty.
With the above facts, stationary batching plants are highly reliable and accurate. Since all the adjustments are made to suit the particular mix design more accurate outcome would be received.
All the required materials such as cement, aggregates, water, and other additive are stored close to the concrete plant. This enables to produce the concrete more effectively.
Mobile Batching Plant
Portable mixtures are used in construction work where it is required to move from one location to another. There are wheels fixed to the mixture machine to allow it to move. The equipment would only be required for certain and brief phases of the projects, making mobile batching plants ideal for temporary construction sites or projects.
Mobile concrete equipment requires relatively little set-up or preparation before usage because it is simple to assemble and disassemble. To ensure quick installation on-site, mobile concrete batching plants are delivered pre-wired with all necessary equipment installed. A typical mobile plant installation takes 1-2 days.
Dry Mix Concrete Batching
The dry mix concrete plant is also called the transit mix plant. This type of concrete mixing machine is more suitable when the concrete batching plant is not that close.
Weighs of material are done form digital or manual scales. All the materials are loaded into the truck through the discharge chute. Generally, the water weight would be measured, or volume is considered for adding to the mixture truck.
The ingredient will be mixed on the way to the site and mixing would be done a minimum of 70-100 revolutions while traveling to the site.
Wet Mix Concrete Batching Plant
Wet mix batching plants can be easily installed and can be brought from one location to another. There are two types of wet mix batching plants.
- Stationary Type
- Mobile Type
If you have a lot of construction projects to complete and they are spread out over a large area, you might want to invest in numerous small stationary wet batch plants. Alternatively, you might choose a large mobile wet batching plant, which you could disassemble once the project is complete and then move to another location.
Application of Concrete Batching Plant
The main use of the batching plant is the production of ready-mix concrete. Ready-mix concrete production is one of the main areas of construction. Civil construction is connected with concreting work and now the most commonly used type of concrete is ready-mix concrete.
For further reading refer to the article ready mix concrete.
Other construction such as precast concrete construction, etc. are also widely ready-mix concrete is used.